So far the outcome is fine, just what I was hoping.
I bet if CVA (now Traditions) would abandon their breech plug design and use conventional plugs and drums, their sales would quadruple.
I would expect that CVA/Traditions did not drill the hole from the barrel through the drum until the drum had been installed. The drum may have been overclocked at the factory or done later. I do know that hammer to nipple alignment was a concern to the extent that in the book "Black Powder Gunsmithing" from 1978 that the process of heating the hammer to adjust the hammer to nipple alignment was written up for two different kits from two manufacturers.It appeared to me that the original drum had been overclocked or overtightened at some point. If so, Id think the OP done right to remove it. Because if it was indeed overtightened the chamber hole would not have been aligned properly and may have been a sludge trap causing problems.
If it all goes south you can replace the complete barrel.
http://www.deercreekproducts.net/store/p1674/Mountain_Rifle_Barrel_.50_Caliber_Percussion.html
I don't understand your fear of bending the hammer, they are ridiculously easy to bend when heated,
Glad to hear that, because I was thinking we had failed you.
I bet if CVA (now Traditions) would abandon their breech plug design and use conventional plugs and drums, their sales would quadruple.
Without tempering, I agree but after heating and twisting you have made it annealed and weak. Quenching makes it hard and the tempering adds the strength back to it.Why harden a hammer? It likely came dead soft. Trying to make it hard, if the alloy permits, is only inviting it to break in use.
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