Seems always with patched balls.
I think that this is usually the case because it is what people are familiar with and so is what they try. But, patched ball isn't always the best out of a smoothbore. And tighter isn't always better,,,, with a smoothbore muzzleloader.
Patched ball,
This is about the best I ever got this gun to shoot patched ball,,,, at the time, I hadn't tried going lower than I think 75 grains, still believing that a smoothbore needs extra power amd ball speed to achieve and maintain accuracy. (Another gun I have of the same bore i.d. shoots a p.r.b. quite well,,, at 80 grains powder)
Note that the looser ball and patch combo shot better.
Based on posts by folks like George and the fact that this gun was shooting the looser patched ball better, I decided to try wads.
Tolerable. Maybe making some headway.
Now we are getting somewhere. Not sure the distance of this target. I am thinking 25 yards still.
I should note that all loads tried were shooting high, to very high. I wanted a good grouping load before I started filing the rear site to bring the group down.
Obviously more shots were taken after the notes were written in the various points of aim. There are 3 shots across just above the orange bullseye and one next to it all taken holding at the point labeled "shots 3&4."
After filing the rear sight the gun now shoots groups like that, to that spot, holding just inside the bottom of the 8 ring.
All of that was a few years ago.
Since then, I tried to develop a load using less powder to try and fall within the rules of a local club's woodswalk rules.
I found that at 65 grains of 3f I can get those same groups, only printing about 2 inches lower (which I actually like better) at 50 yards,,,,, with a .595 ball and .010 patch, or my .610 ball wad sandwich (tow or lubed felt), or, at 25 yards (didn't try 50) a .595 ball in a paper cartridge.