Joe: I only want to say this one more time. I DID NOT INVENT THE FORMULA. A man far more experienced than I every will be with black powder came up with the formula, and shared it with the top shooters, who would listen, back in the 1950s, and 1960s, when He had retired from the Navy. I got the formula from my brother, who got directly from Phil Quaglino, who still holds several National pistol shooting titles, and had several rifle titles for many years, also. Phil was a barrel maker and gunmaker in Vermont, until he retired to Florida, where he lives today. He is still making a few guns, but has been forced to slow down for health reasons.
My personal observation is that the formula works pretty good for FFg powder, in most calibers 50 and under, shooting a round ball. I do think that the formula deserves to be questioned with the heavier round ball loads.
You, on the other hand, have to consider that Half the weight of any powder charge is going to simply contribute to more recoil forces, based on simply laws of physics. That added weigh, or MASS, also causes a delay in the movement of the ball down the barrel. The more mass you add to the load in the form of powder, the slower the barrel time is on the PRB. This causes more recoil, but also causes higher pressures, and the few milliseconds longer in the barrel causes more efficient consumption of the black powder, and hence, higher velocities.
There is a point at which the law of diminishing returns enters the picture, and the formula is an expert's attempt to tell shooters when that begins.
I discovered that fact long before I owned a chronograph, when I was seeing how much powder my new .50 cal. rifle, with its 39 inch barrel would shoot behind a PRB. Using rocks and pieces of house brick to hold it down, we put newspapers on the ground in front of the shooting bench at our range, and I fired increasing charges out of my gun until we began hearing the " patter of rain " on the paper, After each shot, I would fold the paper, and pour the contents out into a shallow can, and put it aside. When I got to 100 grains, I had a substantial quantity of unburned something. Being a cynic, I told my friend that is was just large powder residue. He claimed it was unburned powder. So, we put a match to the small piles in the several cans, and ashtrays we had " borrowed " for the testing, and there was unburned powder in each of the cans. I think I had to buy him coffee over losing that bet.
Many years late, my brother, recently, told me that formula, and we calculated what my rifle should be able to burn 88 grains of FFg powder behind my PRB. That information tends to conform to my visual inspections and testing on the range. If you use FFFg powder instead, you can burn more powder, and get higher velocities. If you shoot conicals, you can shoot more powder and get higher velocities. You also get higher pressure, higher recoil forces, and while your shoulder may be able to stand all that kick, the stock on your gun may not do so after a couple of years of pounding. If the tang and breech are not bedded correctly, using those heavy loads can destroy the wood around the screws in the tang, and then crack the wrist of the stock beginning at the tang.
So, like most things in life, all decisions have consequences, both intended, and unintended. That is where personal judgment enters the picture. I only suggest that shooters do one of two further tests before selecting a heavy powder charge for their shooting and hunting requirements:
1. Either put a chronograph down range and get an actual reading on the DOWNRANGE velocity of that PRB that you send out of the barrel at a couple of hundred feet per second faster than I recommend; I think you will find that all that extra velocity disappears in the first 50 yards, OR
2. Do penetration testing with your heavy load, and your target load to see how the two different loads compare. I think you will be very surprised. ed