Another thought or so about longer barrels.
All barrels will warble to an extent no matter the length. This is a normal reaction of the barrel during the explosion occuring and the barrels containing it. Since this can not be overcome logically then it is said, that the barrel will shoot better at a certain load, this being called the sweetspot or tuned.
Another thought is that not only is the longer sight radius benneficial but the ball has an added bennefit of staying engaged in the rifling longer thus stabilizing it longer making it (in my opinion) more accurate. The longer barrels are more forgiving if you will just like when you have a long barreled shotgun used for goose hunting it holds the shot together tighter this too used the same principle I feel.
Personally I have dry balled (did I just admit to that?) and used only a minute amount of powder poured down the niple hole to expell the patch and ball. This means that you would have to have an awfully small charge in the rifle to ever get the ball to stop its acceloration before exiting the barrel. Perhaps I am wrong about this but I am sure that in order to get to the diminishing return you would need a rediculously small charge in under the patched ball.
I have seen rifle versus pistol (smokeless) hit a steel target using the same .357 cartridge and without a doubt the rifle will leave a much deeper dent in the steel equating to higher velocity in the rifle. Just like the finding of velocities of various barrel lengths above this is true to a cerain extent but for our purposes here I do not think you can reasonably make a barrel long enough not to get higher velocities and which would reach their point of diminishing return.
The big reason for the shorter barrels were the need for bigger beefier guns during the westward expansion and the bigger game. The early slender small caliber rifles were not very well suited for the buffalo, elk, grizzly, and all the dangerous game in the west. And to carry a big bore heavy barrel of the length as of the slender early models would have been very cumbersome to say the least. This is the major reason I think they started using the shorter barrels in later years not because they were found to be just as accurate as the long rifles.
Just a few thoughts on the subject of barrel length for the ones in the know, and debates?
rabbit03