While you can knapp the flint by pressing the bottom edge of the frizzen down on the edge while the flint is in the cock, its a good way to split the flint or break it off at the wrong place. Using the same idea in reverse tends to work better, and eliminates that danger.
Raise the frizzen up until the forward edge of the flint is hitting the bottom 1/8" of the frizzen. support the frizzen in that position with your index finger or thumb, while cradling the gun in your bent elbow. Pull the cock back and pull the trigger, the steep angle that is created by the flint falling so much farther then when it normally will strike the frizzen higher, will shear off the edge evenly across the entire width of the flint, giving you a new edge free of metal chips. And, the amount of the flint lost to this method is miniscule.
If you have to knapp a flint frequently this is a good clue that the angle of the cock to the frizzen is not correct, and you are hitting the frizzen at such a square angle that you are actually digging a groove into the face of the frizzen.
First, check that you are wrapping your flint with lead, and not leather. See my article on Flintlocks, at
[url] www.chuckhawks.com/flintlock.html.[/url]
Then, use a plastic protractor to measure the angle that the bottom edge of the flint has to the face of the frizzen. Put the center hole of the protractor at the junction of the flint edge and the frizzen and set the base line even with the bottom edge of the flint. The angle should be 55-60 degrees, depending on the lock, and the style of the frizzen. I have Cockrane locks, and a Chambers lock, and they both have the proper angle to them. The Siler locks I have examined are also correct. I cannot speak for imports. And, I have not examined an L&R lock with my protractor to tell you about them. Sorry. I have not heard complaints about the L& R locks, so I suspect they are also constructed with the proper angle.
The whole point of having a properly angled flint is so that the flint actually scrapes metal from the face of the frizzen, and does not dig it out. The lead wrap adds extra weight to the cock so that there is more pressure in cutting steel when the flint drives into the frizzen. You get hotter sparks, and more of them using a lead wrap, over the leather ones. Leather acts as a shock absorber, and the rebound of the flint when the leather gives occurs just when the edge has sunk into the steel surface, pulling the edge out ,and tearing our steel fragments that then clog the edge. After a few shots, you get misfires because you can't get a spark. Then you knapp, and then you begin worrying about whether the gun will go off, rather than concentrating on the front site, so your accuracy goes to H..., and then you develope a flinch when the gun does go off, and finally, you stop shooting flint guns all together. The cure is that lead wrap around the flint, and a proper angle to the frizzen.
If you do have a washboard for a frizzen face, stop right now and throw away the leather wrap, smash a ball on a hard surface with a hammer, trim it to length and width, and wrap your flint with lead. Make a couple of extra wraps, and put them in your flint wrap in your possibles bag. It will more than 10 years before you will have to spend more time smashing lead balls into flat pieces, if you don't lose any of your half hour's work in the meanwhile.
Then, use a grinding wheel, at slow speed, or a dremel tool, or even a sanding belt, again at slow speed to smooth out and polish the surface of the frizzen. ( Yes, you have to remove it from your lock.) Just for good measure, put the new frizzen on a cookie sheet and put it in your oven at 450 degrees for 2 hours, and then let it cool over night. This will re-temper the frizzen and get rid of any problems that may arise out of work hardening the surface. If you have a good lock made in this country recently, it is made of a harded steel as a casting, and does not need to be hardened, and, in most cases, will not show much if any improvement in sparks by tempering it in your oven. But, you won't know until you try. When you put the frizzen back in the lock, you should get lots of sparks that are white hot. They should bounce up and down in the pan at least twice before going out. Turn the lights out, give your eyes time to dilate your pupils, and then drop the cock on the frizzen with no prime or load in the gun. Hold the gun in front of you so that you are looking at the lock at 90 degrees, so you can see the sparks land, and bounce. If I am right, just for the heck of it, take the flint out of the cock, and put a leather wrap back around it and do the same test. I suspect that you will get orange sparks, and they will bounce in the pan and burn out on the upstroke. They will not come back down as live coals or embers again.
Paul vallandigham:
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