Just to respond to some of your comments
My load is a Hornaday .530 Round ball
110 grains FFFG Graff Powder
.018" Pillow ticking pre cut patches from Track
CCI , Rem , and or RWS Caps
Mink Oil Lube from Track
i think using 110 grs with a ball that only weight about 230 grs. is way too much powder, cut back to 85 grs.
A large amount of black powder stays in the barrel as fouling, so load less and make less fouling.
I don't think there is enough lube present after the first shot to keep the amount residual fouling your load creates and leaves behind is soft enough to be pushed on down the second loading.
I use a mink oil lubed 58 caliber wad between patch and powder.
The larger 58 cal wad fits tighter holds more lube and I sure it friction bonds to the bottom of the patch for grip and assists in taking the rifling to insure rotation of the ball.
In my GPR 54 I use a .535" ball and pillow ticking lubed felt wad 85 grs of 2fg.
When I was selecting ball size I tried both .530" and .535".
Only the larger ball created weave marks embossed all the way around the ball in heavy and light embossed patch weave marks.
Even a .535" ball is smaller than the distance across the lands so something else need to help the ball take the rifling to get the spin happening.