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Boring it out on a lathe would be quite easy with a milling attachment like I have on mine as the barrel profile is octagon.Thank you all for your valuable thoughts on this.
With it being so rough and abused, I don't think collector value is there, but its the only one I have and would like it to work with a charge that made it practical for varmints here on the farm.
The second hand barrel turned down sounds possible, but chucking it up in a lathe sounds like a task!
Making a cylinder to me sounds well beyond even figuring how!, but of course some folks are well versed in this proceedure.
Need to slug the barrel if I were to think of a liner, and thanks for the info on how I may be confused on Track's site, Jim and Rob!
Will keep you posted!
Rich.
The set up is between two centers (head stock-tail stock) to align and the milling attachment on the lathe table clamps it for through boring with a piloted drill.
Building a new cylinder from scratch would be a daunting task for any machinist as a host of special tooling (jigs) would need to be made.
The main thing is if there is enough meat in the original barrel after boring out to contain a liner thick enough for the pressure encountered. I wouldn't want a liner of 4140 under .060 wall thickness for pistol pressure.
Actually your liner project looks very doable and if executed well would hardly be noticeable.