Hi all;
I'm a fairly new guy here, so my thoughts might be unorthodox. My answer about the the maximum load is that it doesn't matter!
First, read the published MAX of your barrel manufacturer and then stay the heck away from it. There aren't enough of us smokepolers to start with so let's not injure ourselves doing stupid things!
Around my parts, the guys talking about the MAX loads are invariably the "in-line" guys and the guys that want to shoot sabots, and power-belts and other such things. These guys are actually after an additional deer season, and don't have much interest in the history, the romanticism, the fascination of muzzleloading itself.
When I started out with smokepoles a few years ago, I was reading and absorbing everything I could find. One fellow stated that one of the hardest things about learning blackpowder rifles is "forgetting" most of what you already know about smokeless powder rifles. This was one of the most enlightening statements I've ever read. It helped me a great deal on my blackpowder learning curve. The notion that so many things are so different between the large slow projectiles of my smokepoles versus the 243 Winchester and the 30-06 that I'd used for so many years, is a large part of why smokepoling is so darned interesting.
Lots of the in-line crowd are trying to "recreate" the characteristics of the smokeless rifle using BP. Shucks, one manufacturer even makes a "muzzleloader" that uses smokeless!
Myself, I own three 50 caliber muzzleloaders. Two T/C's and one traditional flintlock that I built.
I never load with FFg to the "three digit level". T/C's published MAX is somewhere around 120 grains... I never load even 100 grains. My absolute personal MAX is 90, and that is only for tinkering around. I do my hunting with 75 or 80 grains FFg. It's plenty of power for Whitetail deer. I shoot paper and targets with 70 Goex FFg, or sometimes 65.
The "magic" of the roundball is that it's effectiveness is NOT determined by extremely high velocities like a centerfire high-powered rifle.
My experience and my advice to any younger fellows is to stay away from the MAX loads. For a 50 cal roundball load, start at 1.5 times the caliber, which is 75 grains of Goex FFg. Find the load that your rifle shoots the most accurately and forget the MAX.
Now, the flaw in my logic is this.... Some guys are thinking that they want to go after elk, moose, black bear, or something larger. The answer is still not to boost up the powder charge. You can choose a larger caliber; 54 seems most common. Or, a second option is to use a Maxiball or one of the other heavier "bullets" if you have a medium or fast twist barrel. I've done this with my T/C's which have 1:32 and 1:48 twist barrels. The penetration of a heavy maxiball is awesome...unnecessary for whitetail, but something you might want to use for larger game if you don't have or can't afford another rifle in a larger caliber.
Well, sorry I'm rambling, but I'm hoping I might help some younger fellow just as the "old-hands" at BP helped me out years ago.
Greetings to all,
Ironsights Jerry