roundball said:
Maybe you'll have better luck than I did...but from my range trips testing different paper shot cup configurations, my conclusion was if the paper shot cup did not burst inside the bore before muzzle exit, it was going through the target as a slug.
Roundball, did you try any that were simply shot cups loaded in separately as components, rather than load-in-as-a-unit shot cartridges?
As with your experiences, what I've found and all I've read says the shot cartridges need to split in the bore, either on loading or on firing, in order to pattern reliably. With my rough bores, I prefer to avoid shot touching the barrel, so I haven't worked too extensively with the simple shot cartridges, but even the ones that opened reliably sometimes produced non-circular patterns, or else they were light enough that they had little effect on the pattern, and often wore through, giving limited protection to the shot that they did still cover (rough bores certainly exacerbate this).
As with plastic shotcups (when the petals are properly separated before loading), there are a couple of kinds of load-as-separate-component shot protectors have opened absolutely reliably. At a minimum, they've prevented bore-scrub of the shot, and the ones of stiffer materials appear to further tighten the pattern at least somewhat, but I haven't shot and counted enough patterns yet to provide statistically-significant quantitative comparisons.
If just for a swatter speed-load for finishing off wounded ducks, I'd like to work up either a shot cartridge or an all-in-one cartridge, with some sort of shot protection inside a paper envelope, but I haven't gotten there yet. I did one trial of 20ga shotcups (plastic) inside paper shot cartridges in my 16ga, but the patterns weren't consistently circular, and I need to do some more experimentation. In addition to the problem with the protection opening reliably and falling away cleanly, there seem to be problems with the shot charge tipping as it exits related to the base not being square to the bore, although this might also be related to the falling-away-cleanly part.
I'd be interested to hearing more about your experiences.
Joel