patch to bore size

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tom in nc

45 Cal.
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How critical is patch diameter compared to bore size? I have, in the 50+ years that I've been shooting muzzleloaders, mostly used the same size precut patches for all my guns, from .32 to .54 calibers. I've never cut a patch at the muzzle. Does the extra material really matter?
 
How critical is patch diameter compared to bore size? I have, in the 50+ years that I've been shooting muzzleloaders, mostly used the same size precut patches for all my guns, from .32 to .54 calibers. I've never cut a patch at the muzzle. Does the extra material really matter?
I do use smaller precuts and punched out patches for my .32 but on .45, .50 and .54 I use the same patch size.

My fowler uses thinner patches (.010 thick) and I cut those at the muzzle.
 
Loading with an oversized patch sometimes it will hang on the jag..
Creating the possibility of pulling the patch & ball slightly off the powder charge..

Same thing with too large of cleaning patch, it folds back against the jag on retrieval stroke and makes getting the rod and jag back out of the bore a 10+ page discussion on TMF…🥴
 
I caal them parachutes if they are too big/ Doesn't affect anything. But cutting at the muzzle gives you a perfect fit everytime. Except when you start the ball too far down the barrel and end up with a parachute!
 

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