Also, when a patch burns, gases melt the lead ball, distorting its shape, which contributes to inaccuracy.
Before we had inexpensive chronographs, the old timers studied their used patches by collecting them off the ground in front of the bench at the firing line, to see what was happening, and determine if they were getting consistent performance from the Patch and ball combination. If so, then they would increase and decrease powder charges, to find a sweet spot, and then they might try using FFFg powder instead of FFg powder, or vice versa, to see what worked best in their gun. Finally, the target shooters began using overpowder wads and fillers to protect the patching, particularly when firing heavy loads of FFFg powder in the larger caliber " Slug " guns. When the group sizes of slug gun shooters started to shrink at long ranges, men shooting PRB guns at much shorter range started using the same approach to see if they couldn't get better accuracy with their guns. They did.
Always use an adequate lubricant on your patches. Try to lube the patches you will use at the range at home at least a day before, so the lube has time to even out over the patch. You can help this process with a few short bursts in your microwave, set on Time defrost, rather than on cooking.
I refill my brass box that holds my lubed patches after each range session so the lube has plenty of time to thoroughly penetrate all the patching materials evenly. I put a glob of lube on one patch, then put a clean patch on top of it, then put lube on the surface of that clean patch, then put another patch on top of that one, continuing on to make a stack. The bottom and top of the patchs in the stack do not have lube on them. However, the next day, all the patches will be thoroughly soaked in the lube. ( Wonder lube, or NL1000, whichever name you know the product by.) You have to find the right thickness of patching to seal the bore, before lubing is going to make sure you don't get blown patches, or burned patches. When everything is right, you can reuse the patches you pick up off the ground( although you won't want to do so.)