You are gonna screw up the barrel trying to remove the chrome. If ya can't get it to shoot, sell it or trade it or try this:
I suggest ya have someone else shoot the rifle, as very good chance it is YOU. 9 times out of 10, if it is shooting all over the place at 25 yards it is something loose on the rifle or it is a Shooter issue. You always want to eliminate shooter error when working loads.
1: Do all test load shooting off Sand Bags & a Solid bench. If you don't, you are just wasting time, balls & powder. Front sand bag goes under the Entrypipe, not the muzzle. Rear bag goes under the butt, all rifle weight supported by the bags. If you are a flincher, get over it.
2: Have someone else shoot the rifle that is a known good marksman with BP, & see if it does any better.
3: Shoot 1" black targets at 25 yards. Do not be concerned of hitting the bull. Best it does not hit the bull, this way the sight picture never changes. Hold same sight picture each time. Shoot 3 shots & change targets. Make sure you have daylight on each side of the front sight when you look thru the rear sight. If you don't, you cannot tell where you are aiming except that general direction. If it does fill the rear sight V or U, it should just Barely fill it. I like a air gap I can see. Precisely DOCUMENT every target, powder charge, ball dia, patch thickness, lube, how much lube, did you swab & with what & just down & back or what. Document Everything.You need 2-3 dif ball sizes & 3-4 dif patch thicknesses & 3-4 dif lubes. IMHO, If it loads easy, normally it will not shoot accurately. ALL of my accurate load are Tight combos.... and always have been that way in the past 40 yrs.
4: You must be precise & do everything exactly the same Every Time. If you pack the powder one time & don't the next, it will change the POI. If you hold the rifle tight one time & loosely the next time, it will change the POI. If you swab differently it will change the POI. More lube one time than another, change in POI. Put the Sprue Up dead center every time, if it has a spru. Change in Percussion Caps will change POI. Change in pan powder will change POI. LOTS of things change POI.
5: A cheap floating rear sight is a issue at times. A loose front or rear sight is a issue. a insecure barrel is a issue. A barrel that you have to put allot of pressure to get into the stock or force the wedgepin in is an issue.
6: Look at the patches you shot. Look for tears, burnt, blown up, etc. I seldom have a issue where I even look at the patches, but have had a
couple times it told me the problem.
7: If you are used to shooting percussion & this is a flintlock, most likely you. Anyone that shoots a flintlock can shoot a percussion. But not everyone that shoots a percussion can shoot a flintlock. They get all caught up in the pan flash. Why I don't know, as I don't even think of the ignition when I shoot, regardless of what it is. A flintlock takes Follow Thru..... Allot of guys yank the trigger & lift their head at the same time.
8: Make sure the barrel is not Leaded from shooting maxies or whatever. I have seen leaded barrels shoot all over the place.
9: Most guys I know that had trouble with 1-48 twist were trying to use too much powder & totally blowing the wads. I found 60 to 75 grains of 2F or 3F in a .50 cal was always all that was necessary. Know a couple guys shooting 80-90 grain charges for hogs, but that was for penetration. Usually, the tighter the patch/ball combo, tighter group in most instances.
Keith Lisle