OHBandit said:
I am guessing a kit would be the way to go.
I agree but what kind of kit? That is the question.
How many hours are you willing to put into building your rifle?
Do you want a half stock or a full stock rifle?
Are you interested in building something that is historically accurate or just a nice gun to shoot?
If you build a kit rifle made by one of the large companies that import them you can have it finished in 10-30 hours depending on how well you sand the wood and apply the stock finish and the browning/bluing/aging/polishing of the metal parts.
These are "almost" fall together guns that were pulled off of the production line before they were finished. The screw holes are located and threaded. The stock needs some forming to match the mating metal parts but it can be done with some course sand paper.
The sight dovetails are machined and the barrel underlug(s) are installed.
The end result is a factory style gun with some of your own ideas incorporated.
If you build one of the rifle kits offered by Pecatonica River, Track of the Wolf, TVM, Chambers etc, it will take you from 130-180 hours to properly assemble, sand and finish it.
Kits of this type consist of a roughed out stock, an unbreeched barrel, rough sand castings for the butt plate and trigger guard etc.
None of the parts fit together until you do the final fitting. The screw holes don't exist so they will have to be located, drilled and threaded.
The dovetails for the sights and barrel underlugs don't exist so they will have to be made.
The roughed out stock has too much wood all over it so it will have to be finish shaped before sanding it.
All in all, there is a lot of work to building one of these.
The results will give you a custom made gun with the best possible American made parts. Something you can be proud of for the rest of your life.