I do not see where a 1/16 hole will be any less cosistant than a 5/64 hole in batrtrel pressure a toothpick rarely works in a hole the size I prefer so I use a quill which was likley the way itwas done in the past I have not seen much in the way of records of toothpicks and the accuracy of the longrifle was well known in the past and not likley with a 1/16 vent hole we have gravitated to this size for sake of accuracy/efficiency over history which is fine if that floats your boat, I imagine that most folks from the past would raise an eyebrow if they saw the size of the holes on the new guns we make now
Many people now are going back to the larger holes of the past and doing quite well, it is just a matter of how closely one wishes to flirt with the experience as it was had in the past, I opened up one rifle to 5/64 and added about 5gr of powder as I recall and the same POA/POI were had as with the smaler hole, the "small hole requirement" is really not a requirement but a choice and probably best if going for super tight target competition shooting, then I do not see a "need" for liners on a new gun either, kind of like in the past as well.