Sorry I'm so long winded - lots of parts to the equation.
:Wheelweights normally run between Brinel 12 and 13. Pure lead, 99.6% plumbers lead, runs 5 Brinel.
: Wheelweights make excellent pistol bullets or bullets for BP Cartridge guns & high velocity ctg. gun bullets if they're hardened and tempered properly.
; Now, for a muzzleloader, of less than about .60, you need to use pure lead. With a barrel of .60cal and up, you can use the WW balls, provided you aren't shooting a deep grouve barrel, over about .012" deep. They may even work OK in military rifles with three grouves and shallower rilfing. Up to that depth, they will shoot well with 3 to 4 drams of powder + the proper patch. Now, a smoothbore with a proper thickness patch, can indeed use WW balls for target and hunting - GREAT stuff. As well, the penetration will be improved.
: You WILL have to experiment with different patch ticknesses and content if wanting to use WW balls in smooth or large bores.
: The reason you can't use them in smaller rifles, is you need to engrave the ball, inside the patch with the rifling. The WW ball is too hard for this too happen easily enough for you to load with a 3/8 or 7/16" rod. As well, the WW ball owon't obturate (expand upon powder ignition) to properly fill the rifling with a looser load, thereby causing gas cutting of the pathc and blowby which also cuts the ball- which combined, destroys accuracy.
: The reason you can use them in large bores is that the ratio of rifling to bore size is smaller, meaning you can use a smaller WW ball with a heavier patch, stuff the rifling full of patch and not have to engrave the ball. To do that with a small bore, the breech pressure will be too high, thereby cutting through the patch. The pressure is very low in the big bores while it will run upwards of 15,000LUP in small bores up to around .54 and around 10,000LUP in .58 if enough powder is used. In the larger bores you won't be shooting enough powder to get pressure up close to 10,000, let alone higher - therefore you can use harder balls with looer patches and still maintain accuracy. One of the plusses of shooting a smoothbore is that you can get the same accuracy from WW's as with Pure lead - around here, there's a lot more WW to be found than pure lead. Most garages will sell you 150lbs. (about 5 or 10 gallons worth) for $10.00.
Daryl