IMO, although .028 is a noticable gap it isn't uncommon.
Often this gap can be decreased by tapping the barrel wedge in a bit further as that moves the barrel aft.
I don't believe the barrel/cylinder gap had anything to do with the chain firing.
That phenomenon requires a spark to somehow get into the adjacent chambers.
If you were using the correct caliber wonder wad I don't think the spark could have gotten past them so that leaves the caps, or lack of caps as the most likely cause.
Perhaps, by pinching the caps out of round they did not seat all the way down?
If the narrow part of the out of round cap started to bind up on the cone of the nipple too soon, the large part of the out of round cap would provide an open area for the flame to get thru. This coupled with the priming compound not resting against the top of the nipple would produce an open path into the neighboring chambers.
No proof, but just a thought. :hmm:
Now that I've thought a minute about it, perhaps I spoke too soon.
It is possible that the barrel/cylinder gap might have contributed to the chain firing.
If the cylinder was forward when the fired chamber ignited, the cylinder would have slammed rearward with a great amount of energy.
When it hit the frame it would have stopped.
The inertia of the caps in the aft direction could have dislodged them making them come off of the nipples. If this occurred while flames were coming out of the fired nipple, the flames could have entered the adjacent nipple holes. :hmm: