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Can't separate flintlock **** and tumbler

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Joined
May 8, 2023
Messages
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Location
Colorado, USA
I have a new Pedersoli Kentucky flintlock pistol. The trigger pull is very heavy (usually off the scale of my Lyman electronic gauge). I decided I would start with stoning the sear nose and tumbler notch. I followed Bob McBride's instructions on how to disassemble the lock (), but I can't separate the **** from the tumbler. I've put the lock across an open vise, as Bob showed, and whacked the tumbler square shank using both a brass and steel punch. I put Kroil on it and let it sit overnight and then hit it hard enough to bend the lock plate slightly, but the shank doesn't budge. I've considered heating the **** with a butane torch, but I'm concerned that that will damage the case coloring. I suppose some kind of a press is the right tool for the job, but I don't have one. Any suggestions?
 
You can apply enough heat to loosen it up without affecting the temper or color. Just keep moving the torch around the ****, if you start to see red you have heated too much. You just need to heat it enough so it expands slightly. Have your punch and hammer at the ready.
 
i have used the wifes hair dryer to heat fragile colored parts.
assuming you have all the other internals removed you can use a large socket to bridge around the tumbler. gives better support than across the open jaws of the vise.
if you can, find a screw that fits the axle threads and can be sacrificed . start with it just loose and drive it until it is tight against the ****. loosen and repeat until it is free.
don't ask why i suggest the screw that can be sacrificed.:(
 
assuming you have all the other internals removed you can use a large socket to bridge around the tumbler.
In the past I used parallel bars. On the last two locks I used a socket and a larger hammer. I think the socket as a backer works much better. Once I got the **** off I cleaned the cutout with some small files and now they come off much easier.
 
I made one of these, I had to mark what it was because I would throw it away if the hole wasn't up thinking it was one of dozens of pieces of scrap wood that accumulate on my work bench.

**** remover 001.JPG
 
My thanks to everyone who responded. As suggested, heating the **** with a butane torch got the pieces separated without harming the case color. The suggestion to use a large socket around the tumbler to support the lock also helped a lot. I tried stoning the sear nose and tumbler notch, but this was not very effective because the edge of my stone was not sharp enough to get into the notch. I think the sear spring was the real problem. I filed it a bit and squeezed it with pliers to lighten it. The trigger went from 12+ pounds to about 7. That good enough for me.
 
I've used the boiling method for lots of stuck parts before, like stuck butterfly valves on a carburetor. Some times it has to go a few hours, but it works. No worries with the temper either. And then a dose of penetrating oil, followed by a big hammer.
 

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