@M. De Land and
@45D
Your debate has been very educational! I've been following it since you started it and hang on the words each of you post. Having been exposed to some very basic mechanical engineering concepts during my undergrad years a couple of decades ago, there are merits to both of your respective positions.
The ultimate key to a good revolver is consistent positioning of its components when it is assembled, as well as an effective distribution of force against the components when the weapon is fired. Both of you have articulated these concepts within your posts. From what I have observed with my Pietta Colt 1860 Army, there is a consistent lock-up when I seat the barrel assembly onto the arbor, even before I seat the wedge. This lock-up comes from both tight tolerances on the lug and its pins and also from the tight radial tolerances between the arbor and the arbor hole in the lug. When I seat the barrel assembly onto the arbor and press it home over the pins on the frame, there is zero movement.
Even if the arbor were a bit short, the tight radial tolerances between the arbor and arbor hole would prevent rotational force from being translated from the barrel, around the arbor and down to the lug/pins, when viewing the revolver from the side and drawing out the rotational force as an arc going from the forcing cone, out in front of the arbor, and down to the lug and pins.
What an exact arbor length appears to do, however, is perhaps to alleviate the stress against the muzzle side of the arbor as the lug flexes (ever so slightly) forward over the top of the arbor and then rapidly returns to its original position. When the lug flexes forward as the weapon is fired, it presses against the rear, hammer end of the wedge, snapping back and pressing against the muzzle side of the wedge after firing is complete. An exact arbor length will absorb some of that force after firing is complete, rather than the wedge absorbing all of that force.
It must be said, of course, that the movements are microscopic and the forces achieved would be minimal each time. In the aggregate over extended use is where the effects would be noticeable.
In the end, it appears that an exact arbor length plays a role in extending the life of a revolver's wedge--so long as the arbor fits tightly in the arbor hole, and the lug seats in the pins tightly as well, all with proper cylinder gap before the wedge is even inserted, and where the cylinder gap stays the same after the wedge is inserted.
This is what I have ascertained after reading both of your posts:
If the cylinder gap is proper and the same before and after barrel wedge insertion, then a revolver will be set up for good accuracy and function. If that is also the case when the arbor is of a length matching the arbor hole depth, then the wedge will last longer.