I tried to start a thread maybe a year ago re: this "chicken or egg" issue.
What came first? The barrel diameter or the ball diameter.
The common wisdom was that you got a gun and the gun maker made a mold to match the resulting bore.
This makes no logical sense.
Balls were consumables. They were made in bulk for trade like flints, knives, etc.
There would be any number of advantages to having them in some set of "common sizes".
"measuring" by balls per pound would be the only convenient way to do it in mass trade.
(other than physically matching a ball to your particular bore)
(not to mention using the balls themselves as trade weights)
There were no micrometers in those days. Only "gauges" (i.e. tools, piece of metal with a hole in it).
Hence the de facto name for bore diameter.
I'm no gunsmith, but it's intuitively obvious that it would be much easier to
slowly bore and rifle a barrel to a specific diameter than to
make a perfectly round forming/grinding cherry for a mold of a specific odd size.
Standard ball, then have bore size made tight or loose depending on patch thickness and preference.
Fitting/sizing metal objects was done with machinist gauges or "feel". Again, because that's all they had.
Also, common bore diameter vernacular in that ere was to use ounce weight as in "half-ounce-ball".
I've seen this in old print many times.
Guess what a "half-ounce-ball" is? 32 guage or 0.526"
That's possibly why when Uberti made an exact replica of an original Hawken (Santa Fe model) it came with a
53 cal bore even though it was stamped 54 cal.
They had accidentally followed measured dimensions on the original.
Why does 58 cal pop up? Oh, it's 24 gauge or 2/3 oz or 0.579"
(please remember, few knew anything about "thousanths" then)
gauge oz. grains dia
24 2/3 291.7 0.579
32 1/2 218.8 0.526
48 1/3 145.8 0.460
Now get this. Even when you look at pistol bore sizes used then
50 140.0 0.453
100 70.0 0.360
AND here is a wierd one.
Stanadard Golf Ball is 1.67"
which is.... Ta Da....
One Gauge!
Does anyone know if this is just a coincidence??? Doubt it.
http://www.lasc.us/Brennan_GaugeWeight.htm