To find good groups at 100 yds, READ your spent patches, after each shot.
You may need to use the tighter, .495" dia. ball for the longer ranges.
You may need to use a thicker patch material, with that .490" than you are currently using.
You may need to use a different lube on your patch with either ball diameter.
You may need to change your cleaning and loading technique to get smaller groups at the longer range.
You may need to use an OP wad as a firewall to protect your patch, to get good groups out at 100 yds.
We ask too much ( IMHO) of patches, trying to be "traditional", when we don't have the shooting and woodsmanship skills to stalk close to game before taking a shot like our ancestors did. A patch is asked to:
1. Grab the ball;
2. Impart the spin of the rifling to the ball;
3. Protect the lands from leading ;
4. Act as a Gas Seal to keep the hot gases from cutting the lead ball and making it unstable in flight; and
5. Center the ball in the barrel.
I think the very least that a shooter can do is find another way to seal those gases, so that you get the same "Compression" on the powder to reduce the Standard Deviation of Velocity from shot to shot. Along the way, you will also find that the greater amount of compression, the higher the pressure and heat, and the more efficiently your powder burns.
You may get a bit more velocity also, compared to shooting the same volume powder charge w/o the firewall( OP wad). If you do, you can consider reducing- you may have to do this!-- the powder charge to get the Ball to hit the same POI as you had when you didn't use the OP wad. Saving a little powder to get the same performance, but smaller groups at longer ranges is not such a BAD trade-off, is it? :shocked2:
:surrender: :thumbsup: :thumbsup: