Gametracker, I am new to this as well. Received my GPR two days ago and had to do some head scratching before I finally was able to put it together. The first thing to do is to back out the front tang screw as rollingb suggested (right next to the hammer on the top of the rifle) by a turn or two, because the hooked breech will keep the back end of the barrel too low to mount it in the stock without breaking anything. At least if your rifle fits as "well" together as mine. :curse:
Then take a good, close look at the wedge keys. The shorter one (if yours are of different length, that is) should go in front, as has been mentioned here. Also look for a bend in the keys; if there is one, orient that towards the barrel. If not, they just might show a bend after you tried to put things together a couple of times.
I took out two of the metal pieces that hold the keys on either end (escutcheons?), carefully and with a jewelers' screw driver, to turn them around such that the thinner side faces the barrel.
You probably will have trouble getting the keys all the way into the escu-thingamajiggers on the left side, once they at least go through the rest most of the way. I used a few taps with a mallet or plastic screwdriver handle to get them to seat, but make sure that they are not skewed to one side or the other before you tap them.
My gun is together now and I can easily take it apart and assemble it again. Just needs the tap with the mallet, but the keys should be snug and tight, so needing a tap is a good thing, I believe. While you are at it, you might want to use some kind of degreaser to clean the barrel inside and out to get rid of all the packing grease that smells so funny. From what I have read here, cleaning this off gets a lot more difficult once this is mixed with BP and cap fouling.
The manual is not very helpful; for instance, it says nothing about how I can survive the next days before the weekend until I can actually fire this gun and sight it in. Maybe I should try to court my wife until she says I can have "anything" in bed and then take the gun to bed with me. :redface:
One question for the pros here: The "yellow" manual says that max. load for .530 roundball in this .54 sidelock GPR is 80 grains of FFFg, yet the "white" manual says 100 grains. I suspect that the yellow manual is Investarms' attempt at an English user's manual and the white thing comes from Lyman, but who is right?
Keep that round stuff flying straight,
Steve