Interesting discussion. I've often wondered how inexpensively I could put together a flintlock rifle. On occasion, I've purchased good used locks for around $100 each. (I have two L&R Durs Eggs I got for that and two older large Silers I got for a little less). Once I found a couple of Colerain barrels for $130 each with breech plugs fitted, one a swamped 42" 36 cal. and the other an 42" oct/round 50 cal. smooth bore. I think those were from Stonewall Creek Outfitters when they were just getting rid of some stock. I've had good experience getting stock blanks from Virg Otto at Gunstocks Plus and he shows a plain maple fullstock blank on his web site for $79. I bought one of those once and it was a nice piece of wood. Another time, I bought a bag full of miscellaneous butt plates and trigger guards off the ALR "for sale" section and there were some nice ones in there, none were ever mounted so no holes. I think it ended up working out to about $5 apiece for around 6 butt plates and 6 trigger guards. Based on all this stuff I've collected and never used, it looks like I could have a good start (lock, stock, barrel, butt plate, and trigger guard) for about $319.00 and I'd have to make the ram rod pipes, side plate, lugs, simple trigger, sights, muzzle cap, and ram rod. I'd have to buy the lock bolts, screws, pin stock, and finishing materials. I figure I'd have $50 in the additional materials. That puts me at $369, best case. Not bad considering today's prices. I think it would be tough to do it any cheaper and considering the untold hours it would take me to do the build and end up with something of questionable build quality (I'm still new to this), one of Jim Kibler's kits looks like one of the best deals going right now. For a relatively minimal investment in time, you end up with a rifle with excellent architecture, spot-on fit and finish, and built with some of the highest quality components available. It's also pretty easy to complain about $200 locks, but considering the complexity of a lock and the quality of some of the locks available today, I sort of have trouble understanding how they can do it so cheap. Just my opinion.
I know one thing, I better not quit my day job yet because I'll never make money building rifles.
I know one thing, I better not quit my day job yet because I'll never make money building rifles.