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Last year I completed a reproduction of a Hewes and Phillips conversion of an M1840 to percussion smoothbore. I used an Armisport M1842 as the basis for the conversion. It is an example of the only US-produced smoothbore muskets that had a rear sight. The rear sight was added during the conversion from flintlock to percussion in anticipation of rifling the guns. But they were needed so quickly they were sent out without being rifled.
Here is a video about the project:
Here is a video about the project: