While looking over the plans for a percussion rifle I am building, I noticed some differences in where a drum is installed on a barrel. The plan drawing for my rifle shows the drum threads just in front of the breech plug. However the instructions for the jig used to locate the nipple on the drum shows the center line of the drum threads lined up with the face of the breech plug. Does anyone have any experience locating and drilling out the breech plug hole. Not sure what the proper procedure is? Thanks
Your description confuses me.
In one area you are talking about the "drum threads just in front of the breech plug". I agree with this location. The center of the drum threads should be just far enough ahead of the breech plug face to allow about 1/32" of clearance. If the breech plug has 5/16" diameter threads on it, the radius of that would be 5/32". 5/32" plus 1/32 clearance equals 6/32 = 3/16" so the center of the 5/16" hole should be 3/16" in front of the breech plug face.
Then, you start talking about the nipple on the drum location which is a totally different kettle of fish. I agree with the idea that the center of the nipple should line up with the center of the drum. Most jigs for drilling the nipple hole will locate the threaded hole there.
Now, we come to the lock and its hammer's location relative to the center of the drum.
On all of the percussion locks that are made to be used with a round drum that I've used to build a rifle, they have a circular relief cast or machined into them. The purpose of this relief is to locate the lock, relative to the drum. If a drum, the same size as the relief is placed in that lock relief, the hammer will automatically be lined up with the center of the drum (if the lock maker did his job right).
What all of this boils down to is, if the lock is already located in the stock and the drum isn't going to be located in the locks drum relief, the barrel will need to be moved forward or aft until the features line up.
If the barrel is located in the stock but the lock is not, the lock must be moved forward or aft until the drum in the barrel line up with the locks relief.
As for the location of the nipple goes, you won't know where to locate it until you have the barrel and lock in the right position and assembled into the stock. Then, you can mark the in and out location and the angular position the nipple needs to be located at to line up with the hammer.
By the way, this whole thread should not be in the Percussion Rifle forum. It is a gun building question so I'm moving it to the Gun Builder's Bench forum.