Thanks for sharing. I had to laugh out loud, when you expressed your frustration, and took matters into your own hands, due to impatience with the whole deal, first the hammer troubles, and now the not so pleased gunsmith experience! Been there done that with projects that weren't going as planned. Betty, sometimes can tell me, "walk away and cool off!" Sometimes not so much! LOL The silver spoon doesn't look bad to me. I know there are some that would shudder at the thought of it. I admire your ingenuity. If you have a magnet roller maybe you can find the sight still. You have had your share of waiting on this new rifle for sure, and I can understand your patients running thin.
I would contact Brownells if you decide to go with another Williams peep sight. They should be able to get you the right width for the factory dovetail. If you decide to go that route, you will need a dovetail file that is ground safe/flat on all but one side. Skinner sells these files as well. The sights should be slightly oversize (think .001" of inches here, not a lot). The way to do it is file only on one side of the barrel dovetail, going one light stroke at a time, and taking care to keep the stroke even. Check the fit, until the sight slides about 1/3 the way into the barrel dovetail by thumb pressure. If it goes that far, you should be able to tap it in with a brass hammer or plastic dead blow hammer, and finish with a brass punch the rest of the way in. At that point you should have enough of a press fit that you can adjust for windage with a brass punch if needed for sighting in. Another old trick is to center punch the flat of the dovetail if the sight is just slightly loose (or epoxy) you can heat it to make it soft again if need be to remove.
It is easy to do, if you take your time. I like to be in the right frame of mind for that job though. Not stressed, rushed, pissed off, agitated, angst or grumpy! Hey, I still have days I'm not like any of that!
If you don't have a drill press and the taps and you want to take advantage of F.G. Fords offer to fix your spoon sight for height adjustment that would work.
Also, Skinner Sights has screw in peep sight that you could drill and tap the spoon hole for, that way you can change peeps from Ghost sight to, small hole for fine target shooting. Click on the link below for
more info.
http://www.skinnersights.com/apertures_8.html
You would have to use a nut on the other side of the spoon since the spoon is so thin, and lock-tite of course. You have a ton of options here.
Another thought is low temp silver solder from Brownells. I'm impressed with the groupings your getting at 80 yards, so if you decide "if it ain't broke, don't fix it" that works for me too! I like the silver spoon with the built in engraving. Looks pretty cool to me! Bit of a large blind spot with the size of the spoon end, compared to peep hole, but again. I can't give you any grief with those groupings, and if you shoot with both eyes open probably don't even see a blind spot.
You think outside the box GoWacky. I like that.
I put the Skinner Express sights on Betty's Marlin 1894CSS. Last picture. Also, put Skinner Brass front sight that is extra tall to file for sighting in.
Oh yeah, nice weather your having there in Texas. And, your making me hungry for some TexMex Barbecue!
I haven't gotten any shooting in here lately! Been thinning my gun collection down, giving to the young-uns in the family. I decided I've got way too many, and I want to see them being shot, used and appreciated before I croak! Besides, keeps them boys from asking Betty, "How's papaws health?" LOL
Grandson is Deputy Sheriff, Nephew is Indiana State Police Academy firearms instructor. Some of my tactical guns went to them. And some SASS fun guns as well. At this point in time, I really don't need enough guns and ammo to take out a banana republic!