Ah yes, all other things being equal, but the large pan on the Bess, plus an improperly angled touch hole, can give one good "flash" results, but fail to fire the piece, when using smaller than full pan priming. One could load the pan 1/3 - 1/2 with 4Fg (or larger) with a sufficient gap, to have problems igniting the main charge..., even without an improperly angled touch hole... thus plenty of flash-in-the-pan, and no discharge. Hence the admonition, use larger powder, fill the pan.
It should be "unnecessary" to use 4Fg EVER on a Bess to get ignition. :wink:
Forgive me for not being more detailed in my reply...
I have seen Pedersoli touch holes drilled below the level of the pan, and I have seen them drilled too far back, engaging the side of the breech plug. What they did at the factory was obvious when I pulled the breech plug..., they had removed the breech plug, filed it a tiny bit to provide a "passage" from the touch hole to the breech face, and replaced the plug.
The Bess I observed had similar symptoms to what is described in this thread, but not exact. The larger flash from the full pan provided a larger amount of flame for a split second longer with slower (larger)powder (which was my SWAG as to why only a full pan worked, though not reliably) and why it was suggested here.
The problem with a funky breech plug to touch hole situation, is the factory "correction" can be deceptive..., as a common vent prick is often made of flexible steel, like a modern sewing needle or pin, and when inserted will then flex on the angled portion of the modified breech plug, thus the shooter observes the vent prick going into the musket, going deep, feels the powder crunch, and not realizing the gap and deviated path the flash must make to get to the main charge.
Scrape the breech face all that you want in such a situation, you won't get carbon out of that tiny filed portion as it's below the breech face...IF that is what has happened in this case. Prick and clean the touch hole too..., the opening may still be rather small, and at the factory when they test fire the piece..., they used a full pan, and it went boom, so passed and was sold (granted, conjecture on my part)
LD