Thanks guys for the feed back and recommendations...
I just got back from roving in the hemlocks with my flintlock. Put my snowshoes on and took off with the whole outfit (deerskin jacket, shooting bag, horn, some red willow/perique tobacco mix for a smoke, and my loading block full of 8 patched balls). This time I left my loading rod in the cabin and decided to use only short starter and wood rod. I loaded the first shot with 50 gr and got one of the patched balls down with some effort using the starting rod (pounding the wood ball hard with a lot of effort and palm bruising). I loaded pan, then snowshoed off through the woods and along the old beaver dam. Every so often I would pick a target and shoot. It was a ton of fun for sure! I was real happy with how I hit fairly close to my mark. (I haven't worked up the grains or worked up a load, adjusted front blade, etc so just held the blade a bit high to compensate). I did this for an hour or so and eventually stopped, hung the horn on a hemlock, set the rifle against the tree, and had a pipe while I contemplated my good fortune and felt the joy to be out roving.
Some observations and lessons learned: Number one, when I got back home and looked at the bag of balls I had loaded the block from, they were .495....no wonder I was breaking my hand to start the dang things! I will be sure I grab the .490s next time and it almost makes me want to go right back out and enjoy loading the smaller balls now ('cept I'm enjoying sitting by this fireplace an chatting with all you sourdoughs).
Number two, the pillow ticking seemed to pull apart all around the ball. I had good looking patches when I shot .490 balls last weekend with no holes. I couldn't figure it out at first but then realized the patches were getting stretched during the difficult forcing of the ball into the muzzle. (the ticking was from walmart and is the blue and white stripped plus is washed, lube is bear grease). As I mentioned in another post, all my use of the gun is ultimately geared toward hunting deer and I am trying to use the type of patch, ball, lube, etc etc that I will eventually use for hunting.
Number three, the wood rod did the trick just fine once the starter had the ball down the barrel. I was able to push it with short careful strokes and did see any significant risk of breaking the rod. I am very very happy about that!
Number four, even with snow flakes sometimes settling in with the powder as I filled the pan, the gun went off nicely each time.
Number five, I made sure I didn't set anything down so that I could learn to load standing. This was a bit awkward but I started getting a system down.
Number six, as I've said before, I am worried about developing a flinch. I did have trouble with blinking at the flash. This concerned me, though I do not believe I was flinching the gun and tried to make sure I immediately regained the sight picture for follow through. I did worry about the blinking so spent some time just loading the pan and firing that off for about 8 times to get used to it. I just put my eyes on the lock and watched it poof/flash and this did not cause a blink. Going back to take my last shot for the afternoon seemed somewhat better after that.
I stuck the wood rod in my leather boot on the right side of my body to keep it from going into the snow (as it did during my first 2 loads!!). I used both a ffffg prime from my little priming horn and fffg straight from the horn other times to compare and didn't see any real difference (but then, I m a greenhorn here). Swabbed with a spit patch and one dry after every 2 shots.
Ok, thanks for sitting with me by the fireside here, any suggestions or recommendations on how to do things better I'm all ears for!
Daniel