Installing a Ramrod Tip:
I take the rod to a belt sander & sand off the measured end of the rod as I rotate it on the sander til I have it sanded down to where it will barely go all the way into the RR tip. If you don't have a belt sander, take a Exacto knife & cut a ring around the rod at the measured length of the tip, then cut a half V going to that line around the line cutting from the short end. Now you have half a V about ? 3/4 of the way from the end of the rod. Now take a rasp & rasp off the wood up to that V while rotating the rod, do this until the tip will barely slide on. Then take a piece or emery cloth or sand paper & roll it up & put it in the tip & twist the emery cloth in the tip to roughen the insides a bit.
Next I take a countersinking tool & I bevel the inside of the RR tip edges just a tad, where the RR is going to go in..
I take a metal file edge & I make a couple light file marks in a spirial form (like a barber pole stripe) on the sanded wood surface where the tip goes over the ramrod.
Now, if the RR tip has a hole all the way thru it, take a piece of posterboard or a piece of cardboard off the back of something you bought from the store (thin) & lay the RR tip over it (big hole end) and tap it with a plastic mallet lightly to make a indentation. Now cut out the small circle you indented & put the small dot of paper into the end of the RR tip to block the thru hole where the threads start. Mix up some Devcon 2000 epoxy (Walmart) or Acraglas & put some in the hole & some on the sanded ramrod end. Push the ramrod end into the tip & twist it on tight forcing the excess glue out. Wipe off excess & let dry overnight. Stand on end with tip down.
After setting all night, take a auto centerpunch & make a punch about 1/4" from the wood/brass edge in the center of the tip. Drill it with appropriate sized drill for same size hole as a #3 finish nail. (aprox .067 to .070") Drill it thru & then take a countersinking bit & bevel the edges of the holes you just drilled. Insert a #3 finish nail & tap it in snug & clip off excess with a pair of sidecuts or needlenose pliers. File excess on same side til you have about 1/32" of nail sticking out. Put the nail head on your vice & on side sticking up peen it over carefully with a small hammer. File flush turn over & file down nail head flush.
You may break the rod, twist it in two, but you will NOT pull the tip off.
:thumbsup:
Keith Lisle