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I figure the men in 1850 used leather pouchs for their ammunition
 

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Worked on brass plate for the end of my patch box lid. First attempt the drill bit was dull and one of the two holes was off center, so scrapped it and made another plate. Got it to fit, drilled holes in it, marked hole location at the end of the lid, drilled a pilot hole and it was not perpendicular to the plate so screw was not seated flush.

Plugged hole and will try again to drill straight down :doh:

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Second attempt at making a brass cap for the patch box lid. Formed a new brass cap and glued it to the lid with contact cement. Put it in my rotating vise so I could orient it straight up and down and this time the holes were perpendicular to the brass and screws snugged down nicely.

Started filing the brass to fit the buttplate and discovered I didn’t leave enough at the bottom of the lid and it left an unacceptable gap at the bottom edge. It snaps into place securely but I don’t like how it looks so I’m going to remove the brass plate and make #3 and hope the third time is a charm! Once I get the edges fitted I will work on contouring the top of the plate to match the lid.

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Around 20 years ago, my son was competing in muzzleloading. I had saved enough money for a Great Plains rifle which I outfitted with modern sights. Forgot about that gun for over 15 years 'til I found this forum & decided to get my M/L stuff together, cleaned up, etc.

In the process, eventually I found the original sights. So, today I replaced sights. No big deal. She's back to 99% in factory box and original plastic sleeves. Now, if I can find that darned manual ....."Somewhere"???
 
Did some outside chores and put out some extra deer feed. Then got back to work scraping the Buffalo horn. Went over it with several grits of sandpaper too. Wiped it down with my new favorite mix of T&T and gum turpentine. The mix has really done well on wood, seems to have done ok on the horn too. Unfortunately I won’t have time to do much more on it now. I’ve got to head home in the morning and I have some other things to take care of. After I finish these dam doctor’s appointments I’ll jump back on it. Here’s some beginning and ending photos.
I need to watch this as a buff horn powder horn is on my list of things to make.
 
Second attempt at making a brass cap for the patch box lid. Formed a new brass cap and glued it to the lid with contact cement. Put it in my rotating vise so I could orient it straight up and down and this time the holes were perpendicular to the brass and screws snugged down nicely.

Started filing the brass to fit the buttplate and discovered I didn’t leave enough at the bottom of the lid and it left an unacceptable gap at the bottom edge. It snaps into place securely but I don’t like how it looks so I’m going to remove the brass plate and make #3 and hope the third time is a charm! Once I get the edges fitted I will work on contouring the top of the plate to match the lid.

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Yeah, I had the same problem fitting mine, I ended up with it fitting ok but the bottom tines where it fits into the butt aren't what I like. So, I'll probable end up like you, yours looks good so far!
 
I remember a fella telling me that gunpowder used to come in solid cakes or bricks and people could cut it up into whatever size they wanted for the burn rate.

I don't think I've ever tried ff in a six gun
 

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*** For them that have them, does anyone actually use their patch box? ***
Once I was at an all day shoot and had forgotten my capper. I opened the patch box/cap box on the TC and dumped some caps in. Stepped to the line and muzzle down range popped it open, retrieved a single cap, closed it, capped and shot. Was hard on the fingers but it worked.
 
Looked at various flint to percussion conversion hammers to make a replacement for a missing hammer. I took a hacksaw to some 1/2” steel plate to cut out my layout. Note this is the backside of the hammer since it is a right handed musket. I will share when I make better progress.

I will also need to fabricate a hammer screw which needs to be #10 with 24 threads per inch. Anyone got a good idea on something with a large enough head I can modify it? This is larger than the screws from modern reproduction locks so that is out as a source.
 

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Powder prices!!!! :eek: Prepare to be horrified. I'm going to talk in American dollars and measurements today, to meet the needs of the main audience :p. I rang the local gun shop up here in Townsville, Queensland, last week; they confirmed they had Wano Black Powder in stock for $154.37 US for 2.25lbs!!!!! So, I got to thinking, I had to drive down to visit dear old Mum in Brisbane, some 830 miles away. And just a few miles around the corner is the Wano importer. They agreed to sell me the very same product at $88.02 US for 2.25lbs. So, I did a ring around to the mates and delivered 22.5lbs for a total saving of $663.50 US!!!!!

Cheers, Pete
 

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