Hi,
Here are examples of the condition of guns I get from reenactors. In this case it is a couple of Pedersolis but the condition is the same no matter the brand. The owners never removed their barrels for cleaning.
Here is a bore shot showing the pitting and gunk left in the barrel
Here is a lock and another showing the poor inletting
Even Pedersoli can make a lock a piece of junk
Now here is an India-made gun and some lock parts.
All these repros have quality issues and historical accuracy issues but add to that they often are neglected by the owners. I believe the barrel issue concerning India-made guns is a red herring. Many of those guns have some serious issues but it is not the barrels. Rudyard is right. The workers are skilled hand workers but the working conditions and materials are very primitive and they are exploited by the owners, marketers, and drive to offer the guns at low prices. What kills me is at almost $1600, a Pedersoli Bess may not function very well as bought. That is a lot of money to spend and then have to work over the gun extensively. The India guns are cheaper but even $600 to me is a lot to pay for something that may require a lot of remedial work to function reliably and safely. However, having written that, I fully realize that nothing is going to change because our consumer influence is small in a small market and of course buying a really goo reproduction from a gun maker who actually knows what he is about is expensive. So, folks will be attracted to these commercial guns because they have few other choices but what they can control is how they take care of their guns. The report highlighted in this thread strongly suggested the accident was caused by some obstruction in the barrel and that may be the result of poor maintenance.
dave