" A Bit Much " is a gross understatement, if you managed to break the screw! :shocked2: :surrender:
Use WITNESS marks on all screw heads, to tell you when they have been turned in enough. Treat all the screws on a lock as if you are working on a fine Swiss watch.
Yes, its quite normal for the shank of these bolts to be reduces on the forward bolt to allow clearance for the Ramrod. You have learned a valuable lesson the hard way. Making a replacement bolt using a drill press and files will teach you the value of those bolts, so you won't repeat the mistake.
The single biggest, and most common problem we see with MLers is the propensity to crank those screws down too much. Guns start shooting every which way, when they used to be tack drivers, because someone has to Crank that tang screw or bolt in another turn! Hammers no longer hit the Nipple squarely because someone has cranked that rear, upper lock bolt in a couple of more turns, crushing the wood in the lock mortise, or warping the lockplate, and bending the lockplate over so that the hammer no longer works correctly. OR, Pinches the stock into the lock so that the sear no long goes into either the half cock, or on other guns, into the full cock notch of the Tumbler.
I dealt with one gun where the lockbolt was turned so many times, it stopped the cock from falling, by physically interfering with the forward movement of the cock. The owner damaged a lot of wood in the lock mortise, and we had to make shims to glue in the mortise to help hold the lock plate back in its normal position.
When you remove any bolt or screw, COUNT the turns of the screwdriver as you back the item out. Make a note someplace. That should be the same number of turns you use when putting the screw or bolt back into the stock.
A witness mark is nothing more than a mark on the bolt or screw head- often down in the slot--- and a corresponding mark on the sideplate, or metal that is adjacent to the bolt head. If no metal bushing, then make the mark in the wood finish. In the finer made locks and rifles, gun makers align the slot on the tang screws with the length of the barrel. Some rifles will also have the slots in the lock bolts aligned with the length of the barrel. The same is done with slots in screws that hold the furniture to the stock, such as the butt and toe plates, brass patchbox, escutcheons, etc. The consistency in the alignment of the screw slots is seen as a refinement that indicates the care that went into making the rifle, or shotgun.
If you are not shooting your gun over the winter time, and are storing it inside your home, you should remember that the house hold humidity will be rather low, and that will cause stocks to shrink over several weeks or month. Then, in the Spring, when windows are opened, and relative humidity rises, the stocks swell again. Its routine for Target shooters, who own expensive rifles, to loosen the screws on their guns that hold the barrel, and lock in place, to allow movement of the wood during the dry winter period, so that there are no splits in the stock when they pick it up again the next spring. This is an idea that can also help protect a fine Mler( Or any rifle or shotgun), too. :hmm: :thumbsup: