Sorry chaps but that's a good manual on How to Booger Up a Musket Lock. The instructions on hardening a frizzen are closer than the YouTube video of dropping it into a fire surrounded by leather and a closed, steel can, followed by water quenching..., but not by much. I wonder how you are supposed to know the color of the frizzen face when you cover it with Kasenit before heating? :shake: A fix of a few hundred shots is about three to four weekend events with your musket... why not do a fix that will work for 52 weekend events?
You should never use power tools on a lock unless you are a skilled machinist (imho). As for fitting the frizzen, they neglect to mention that it takes very little metal removal to fit the frizzen to the pan, and the problem may be in the pan alone, or in the pan as well as the frizzen. Taking off too much of the edge of the frizzen may modify the angle of the frizzen cam on the frizzen spring... now you have another problem to correct, AND one of the first things to check when a lock "eats" flints is the firzzen spring and the cam on the frizzen where it meets that spring. (Stones work fine for gradual fitting at home).
So they want you to modify the angle of the frizzen by 10 degrees for some muskets? Note they don't tell you to soften the frizzen before you do this, but they do say "grind" so I suppose we are talking power tools again, or you can kiss the face of your file goodbye for a properly hardened frizzen face will cause a file to "skate". It is a lot easier to modify the jaws of the **** to cant downward slightly on a French ****, or to bend the **** on an English ****. They do mention the danger of modifying the shoulder on the ****, but one of their answers is to bend out the tip of the main spring... these are often hardened, and if you smack them too hard (you aren't bending them with a pair of pliers) you run the risk of snapping off the tip. They also don't mention that extending the tip too far can force the tip into the angle of the tumbler when you move the **** to the "full" position..., which then requires removal of metal on the main spring to correct.
The weakness or hardness of mainsprings is another problem. Yes you may lower the power of the spring with filing, and you may also weaken it to the breaking point. When adding power, the FIRST thing you should do is to check the depth of the frizzen spring screw. For external frizzen spring screws have been known to be made too long, and protrude into the lock and interfere with the main spring, and the main spring is fine when this is corrected. As for heating and bending and quenching... they forgot "tempering" when done..., and their method is crude at best. So, you are again talking of snapping a mainspring.
I'd steer clear of this manual folks.
LD