Just for a little counter point concerning percussion locks.
"I hasten to inform you that Percussion Locks will not answer at all for the Rifles, and I beg you will be most particular in selecting the Flint Locks required, the price being secondary..."
Ramsey Crooks to J.J Henry in 1830
John Bidwell on the rifle he carried to California in 1841
"my gun was an old flint-lock rifle, but a good one. Old hunters told me to have nothing to do with cap or percussion locks, that they were unreliable, and if I got my caps or percussion wet I could not shoot, while if I lost my flint I could pick up another..."
Flint and agate are common in the west and agate makes decent flints sometimes with no stone working at all.
The quotes are from "Firearms of the American West 1803-1865". There is a pretty balanced discussion of flint vs percussion in the far west its in the first rifle chapter.
Yes, powder can get damp too. But in the west it could be, and was, spread on a blanket to dry in the sun. Powder made with pure saltpeter will dry very well unless gotten really wet then it may decompose due to the water breaking down the grains into their component chemicals. I don't know if damp caps will dry at all with the Potassium Clorate in the mix. Would have to ask a chemist with some experience with this chemical.
A GOOD flintlock gives little to a percussion gun in reliability. This is especially true of drum and nipple guns. The corrosiveness of the caps is another probelm, since they also contain potassium chlorate in most cases. In the dry west BP fouling is often not even corrosive due to low humidity. This is below 30-40% RH. The salt by product of the chlorate cap will pull in water from the air at almost any RH level and promote rust or attract moisture to dampen the subsequent cap if the gun is not cleaned well after the previous firing. By well I mean water to saturate and wash away the salt.
The percussion gun is easier to shoot well. But if wiped, but not detail cleaned, after being shot it often will misfire on the next shot unless the flash channels are cleaned. A flint gun is much easier to unfoul or it may not foul the flash channel at all due to being less complex. This could be one reason for the feather in the vent detailed by Audubon.
Yes there were apparently significant numbers of percussion guns in the mountain west by the mid 1830s at least. But the acceptance was far from universal into the 1840s. In 1840 the standard issue military arm was still flintlock and the sole departure was the Hall Carbine of 1833 (?)
Frankly in 1835 a man with a good flintlock rifle was probably not improving his lot by changing to percussion unless he got a very good one and knew how to manage it.
Remember in the Colonial era the rifles were often wiped with a wad of tow with tallow on it on a worm.
A feather in the vent would prevent plugging and the tallow wipe would not disable to rifle as a wash out with water would.
Its tough to put a feather in a drum and impossible with a patent breech that lacks a clean out. Then what if the screw is dropped??
So people in the west did not throw over their good flint guns for percussion as soon as it was available. It was life or death far more so than in the east or in Europe.
Its past bedtime in Montana.
Dan