Yes, IMO, the smaller ball with thicker patch is the safe way to go, to allow for possible variations in manufacturing tolerances, knowing a ball puller probably won't work if you get one stuck.
And a thicker patch in and of itself won't let a ball get away...just need to make sure it's a good tight fit like you would with any PRB.
If it was me, I would not only order .492" until I absolutely knew about their manufacturing quality control...would order a small batch of each, mic a lot of them to get comfortable with their QC then decide. Maybe try the .472" first with some thick .035"-.040" patches, etc...but that's just me.
If you're going to pursue it, a separate thread would be helpful...start building the findings for a .50cal copper under that sort of a title...
And a thicker patch in and of itself won't let a ball get away...just need to make sure it's a good tight fit like you would with any PRB.
If it was me, I would not only order .492" until I absolutely knew about their manufacturing quality control...would order a small batch of each, mic a lot of them to get comfortable with their QC then decide. Maybe try the .472" first with some thick .035"-.040" patches, etc...but that's just me.
If you're going to pursue it, a separate thread would be helpful...start building the findings for a .50cal copper under that sort of a title...