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Just about fed up…

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This idea is not too popular amongst some folks. But I had this same problem with a CVA or two and a Traditions in the past. I know, a little different breech design. I took the nipples out and used a drill bit just above the size of the existing hole and drilled the nipples out. Never had another problem with these guns. I think in these instances the replacement nipples I had purchased weren't properly drilled.

Edit: I was referring to drilling out the tiny hole in the bottom of the nipple, not the larger opening in the top...
I do that with all my nipples on my percussion guns, going up to about a .031 and that has solved all the problems with misfires using 777 or pyrodex.
 
? if you drop a powder load down bore & hand slap powder over under nipple. Pull nipple & look to see if you actually have powder there. I knew a man whom was at the rifle range one day. He was have bad time with his ignition. Turns out the was a cleaning patch down in the BP area causing the problem.
 
? if you drop a powder load down bore & hand slap powder over under nipple. Pull nipple & look to see if you actually have powder there. I knew a man whom was at the rifle range one day. He was have bad time with his ignition. Turns out the was a cleaning patch down in the BP area causing the problem.
"So that's where that went" 🤔🤣
 
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