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The rules I have seen at big rendezvouses and shoots is the ramrod needs to be of period materials and fit in the ram rods pipes on your gun. You can get brass ramrods that fit most guns. I used to make out of brass tubing to lessen the weight. The tubing ones stayed in the gun all the time.
 
Ok, tried thinner patch materials normally use .445" ball and .020" patch, for a .465" patch/ball combo. When I do my part, get 1.5" groups at 50yds. Decided 2.5" at 50yds would be acceptable accuracy sacrifice for easier loading. First went to .017" patch for .462" combo with little detectable difference in accuracy or ease of loading. Next tried. 014" patch for .459" combo. Groups went to 2.5", and loading was noticeably easier. Next, went to .440" balls, and .014" patch for .454" combo could seat the ball whith light thumb pressure, but groups opened up to 5". Went to .017" patch for a .457" combo, had to use light pressure on a short starter to seat the ball, but group size was back under 3", next tried. 020" patch for .460" combo, group size was good, but much harder to seat the ball. So, it looks like .457" - .459" is going to be the best compromise.

Reduced the contents of my bag to this:
20241022_144557.jpg


Ordered brass and a nylon replacement rods.
 
Ok, tried thinner patch materials normally use .445" ball and .020" patch, for a .465" patch/ball combo. When I do my part, get 1.5" groups at 50yds. Decided 2.5" at 50yds would be acceptable accuracy sacrifice for easier loading. First went to .017" patch for .462" combo with little detectable difference in accuracy or ease of loading. Next tried. 014" patch for .459" combo. Groups went to 2.5", and loading was noticeably easier. Next, went to .440" balls, and .014" patch for .454" combo could seat the ball whith light thumb pressure, but groups opened up to 5". Went to .017" patch for a .457" combo, had to use light pressure on a short starter to seat the ball, but group size was back under 3", next tried. 020" patch for .460" combo, group size was good, but much harder to seat the ball. So, it looks like .457" - .459" is going to be the best compromise.

Reduced the contents of my bag to this:
View attachment 357229

Ordered brass and a nylon replacement rods.
All your math is nice but you need to add the patch thickness twice to get the actual size of the patch and ball. Hint the patch is on both sides of the ball
 
The rules I have seen at big rendezvouses and shoots is the ramrod needs to be of period materials and fit in the ram rods pipes on your gun. You can get brass ramrods that fit most guns. I used to make out of brass tubing to lessen the weight. The tubing ones stayed in the gun all the time.
To hitch a ride on your comment, 3/8" brass tubing can be had with a bore sized to simplify making female threads for attachments.
 
All your math is nice but you need to add the patch thickness twice to get the actual size of the patch and ball. Hint the patch is on both sides of the ball
I am aware, but also understand that patch cloth compresses a certain amount. It's kind of like rounding Pie to 3.14, most patch material compresses to approximately half It's actual thickness, some to 1/3, some to 5/8, but I find it generally averages out to about half, so I just approximate by adding the thickness of the patch materials to the ball size. This also helps approximates accounting for variables like how tightly you compressed this one or that one. Do you really need to calculate Pie to 38 or 40 digits in order to approximate the area of a circle?
 
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Reduced the contents of my bag to this:
View attachment 357229

Ordered brass and a nylon replacement rods.
Eliminate 5 pounds by putting a dozen or so balls in a ball bag, and leave the box of balls in the truck.
Lots of fine folks make and sell ball bags on this forum.
Does your club take offense regarding plastic bottles?
You can pre-lube your patches, and maybe eliminate one of the bottles. Carry the lubed patches in a tin.
Do you plan to clean the bore with the big bottle of stuff while on the line?
Leave it out of the bag, too.
Just some thoughts.
I wish you straight shooting, and keep your powder dry!
 
Eliminate 5 pounds by putting a dozen or so balls in a ball bag, and leave the box of balls in the truck.
Lots of fine folks make and sell ball bags on this forum.
Does your club take offense regarding plastic bottles?
You can pre-lube your patches, and maybe eliminate one of the bottles. Carry the lubed patches in a tin.
Do you plan to clean the bore with the big bottle of stuff while on the line?
Leave it out of the bag, too.
Just some thoughts.
I wish you straight shooting, and keep your powder dry!
The big bottle is my powder flask. Don't have a powder horn, or a ball bag yet. Will eventually get them though. Use dry lubed patch strips, cut at the muzzle. the spray bottles are for swabbing and cleaning, could probably eliminate one of them. The pre-moisened patches in tins are a good idea.
 

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