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my edward marshall build

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I decided not to add more layers, it seems it's thick enough now. Made a little progress today, and things are going well.
CIMG0668.jpg
 
Did some shaping this a.m., going slow because I'm not quite sure how much to remove. I may have to shape the forend first. This is fun!!
CIMG0670.jpg
 
Well, I've learned something. Making a muzzle cap the way I was trying to do is very hard. First of all, I didn't leave enough room for stock material under the sides of the cap. I tried removing metal with rotary files, and can't seem to get enough removed. So I will start over, and give myself at least 1/16" oversized compared to the barrel. I'm learning a lot, and am in no hurry. Or maybe I'll make one out of horn like some have said. :grin:
 
I agree, Rich, but I wanted, and still do, to make one like the cast ones you see on Jaeger rifles. I called rifle shoppe, and their catalog won't be out for a while, and I can't find pictures of their parts.
I'll try something different, right now I'm working on inletting the trigger guard. I need a diversion when I get tired.
Your #19 is very nice.
 
Mike, I have not seen the cast nosecaps but I have noted that cast thimbles on some jaegers can be surprisingly delicate. There's not a lot of wood out there at the muzzle, that's for sure.
 
Amazing work.

I patiently wait for more work.

Take your time. Your engraving is awesome and couldn't find the "slip" you did.

Awesome!
 
Most of the cast nosecaps are very thick, thus end result is very little wood left under them. Some of them I take a milling bit & take metal out of them to have more wood under it. I always put Accraglas under them as to get all the strength I can at the nosecap. Then put a rivet or screw in the cap hidden by the RR. If I use a machine screw, it is installed from the inside with the flat head countersunk into the bottom flat of the barrel inlet, outside filed flush with the nosecap. If using a rivet, countersunk same way on the inside bottom flat & then lightly bevel the edge of the hole on the outside of the nosecap & peen the rivet in, then file flush to nosecap.

I prefer to make the nosecap & it be thinner, thus more wood under the nosecap. I usually use .040 to .045" thick metal for the nosecap.

Keith Lisle
 
Thanks for all the encouragement!!
Keith, thank you, I have tried to remove metal from the inside of the nose cap I made, it's very thick. I have some rotary files that I used, and they work pretty good. I'm inletting the trigger guard now, it's a lot harder than the standard longrifle guard, so I'm going very slow. I try to work on the rifle in the a.m., and then practice engraving in the afternoon.
I took a break on the nose cap, I'll get back at it soon.
CIMG0718.jpg

My latest practice plate.
 
I was going to post a pic of the trigger guard, but I can't login to photobucket. So you'll have to take my word for it, it's inletted. I'm working on the tail pipe now, Just about got it in.
 
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