Interesting Thread. Here's a good one: Years ago while at the range shooting my Euroarms 1858 Enfield. I was loading behind the bench, and got busy talking to the shooter next to me, not paying enough attention to what I was doing while loading. Fortunately, just before I approached the bench to shoot, a light bulb went off in my head. Did I load correctly ? Hmmm. Went back to the loading area and lowered the wood field rod down the barrel. The length of the rod sticking out of the bore was way too long. DARN. So I was sure I didn't dry ball. So, did I load 60grs. of FFG and a minie ball ? Or 2-loads of FFG and a mine ball ? Or, did I have 2 complete loads of powder and minnie balls, one on top of the other ? And, judging by the length of that rod outside the muzzle, it was likely that later. DARN Darn. So I tried pulling the top load out with a ball puller. Won't budge. Like the OP, I took it home and tried everything. No luck. If I knew for sure I had one load of powder and two minnie balls on top of each other, or two 60grs load of powder and one minnie, I would have just capped the nipple and pointed it down range and fired the load off. But with two complete loads back to back and not being able to extract the front ball, I was thinking this would be more like a bore obstruction in attempting to shoot the load out. So, sent the barrel to my good friend and black powder gunsmith and had him un-breech the barrel and knock out the load. Sure enough, I had loaded twice. It was a good reminder to me to pay attention to what your doing while loading. My bad.
Rick